Equipment Malfunction Causes Manure Spill in Ohio, Sparks Vital Lessons for Farmers

Ohio EPA reports the red color in Carey Creek stemmed from a discharge of liquid manure that was pulled from an anaerobic manure lagoon on a nearby hog farm.

Equipment-Malfunction-Causes-Manure-Spill-in-Ohio,-Sparks-Vital-Lessons-for-Farmers.jpg
A water tanker sitting on a bridge about to discharge clean water into a swine manure compromised ditch.
(Glen Arnold)

A farming equipment malfunction is the cause of a manure spill that turned a creek red in Wyandot County, Ohio, reports the Ohio Environmental Protection Agency (Ohio EPA).

According to Glen Arnold, field specialist and manure nutrient management systems professor at Ohio State University Extension, a part broke on the irrigation system that allowed the manure to flow into nearby Carey Creek, also known as Poverty Run. An alarm system should have indicated a problem did not work properly. Ohio EPA reports that the red color stemmed from a discharge of liquid manure that was pulled from an anaerobic manure lagoon on a nearby hog farm.

“As soon as it was discovered, the farmers shut the manure source off and took steps to pump the manure-contaminated water back out of the creek,” Arnold explains. “This time of the year in Ohio, we are at a minimum flow time. We haven’t had much rain, so the creeks wouldn’t have much water to carry manure downstream.”

Removing manure from a ditch.jpg
An example of equipment being positioned to remove manure from a ditch.
(Glen Arnold)

This means the manure-contaminated water wouldn’t travel very far, he says.

Carey Creek is not a drinking water source, Ohio EPA reports. It flows into Tymochtee Creek then the Sandusky River.

Fortunately, no impacts to wildlife have been reported, Ohio EPA says. Cleanup is underway by a contractor hired by the farm. The farm is working closely with Ohio EPA, Ohio Department of Agriculture, Ohio Department of Natural Resources Division of Wildlife, and the Local Soil and Water District. Ohio EPA will continue to oversee cleanup until the issue is resolved.

Why Did the Water Turn Red?
Reports said the creek turned a light red to a pink color. Although this may seem odd to most people, for those who understand anerobic lagoons, this is anything but weird.

“That would be pretty standard for a manure lagoon,” Arnold says. “In lagoon situations, you’re hoping the bacteria will break down the solids that are in that manure pond or lagoon. You don’t generally pump it all the way out, you basically pump liquids off the top on a regular basis. Because of the bacteria that are working together to make that lagoon work as it should, the liquids generally have a red tint.”

For the most part, liquids are being pumped off the top of the manure pond or lagoon, he explains.

“It’s low-nutrient water – most of the high nutrients are down in the bottom,” Arnold says. “In that situation, that red tint that was in the manure pond then gets transferred into the creek. It’s not more toxic or more dangerous in any way, but that was the color of the original liquid manure.”

Ohio EPA reports this red tinted color is caused by purple sulfur bacteria commonly found in anaerobic manure lagoons. This color means the lagoon is working properly.

How Should You Handle a Manure Spill?
If a spill occurs, Arnold says the first thing producers should do is contact the local authorities. In Ohio, it’s generally the Soil and Water Conservation Service District, but some larger permitted farms can call the Ohio Department of Agriculture directly.

“Malfunctions happen,” Arnold points out. “Anytime a problem like this occurs, quick action is the best way to go. Get the situation mitigated as quickly as possible. Get the source stopped, get the creek or river dammed up, contain the spill, and then we can pump it back out.”

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A manure tanker sucking up liquid manure from a emergency sump hole dug in a corn field.
(Glen Arnold)

He says it’s important to remember that you can’t rely 100% on technology at all times.

“You have to put eyes on the manure application process,” Arnold says. “You have to put eyes on the field tile. You’ve got to put eyes on surface ditches and be sure they’re not allowing the manure to escape from a field. It’s important producers give thought to their first line of defense and second line of defense to prevent these things from happening.”

After everything has been done to pump the water out, Arnold says the next step is to mitigate or improve the quality of the water through aerification.

“Aerification is where we shoot the water up in the air to let ammonia get out of the water, and to add oxygen to the water,” he says. “We can put bubblers in the water to bubble air into it to improve the water quality or add some additional water from a source like a fire truck or water tanker to get fresh water into the creek or ditch.”

He says this is important because manure contains ammonia, and ammonia will bind with the oxygen in the water, making it unavailable for fish, crawdads and other aquatic life.

“It’s always difficult once a manure spill has occurred to think clearly and follow a plan,” he says. “I would encourage producers to think through the steps they would take if a spill occurred. Who would you need to contact? Do you have their cell phones handy? What equipment would you need to get your hands on?”

Respect Authorities When a Manure Spill Occurs
It probably goes without saying, but it’s important to cooperate with the authorities when a spill occurs, Arnold adds.

“The agency people have a job to do,” he says. “I know how it feels – you are partly embarrassed because you’re the center of attention, and farmers rarely want to be the center of attention. You’re partly mad at the equipment that broke, or the unexpected clay tile that allowed the manure off the field that you didn’t know about in advance, or the fact that the neighbors are going to be watching you now.”

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Manure being sucked from a ditch after a spill.
(Glen Arnold)

If you’ve got a solid track record and are upfront about what happened, the authorities will generally work with you to resolve it, Arnold says.

“But if someone shows a bad attitude or has a history of repeated manure escapes or spills, that’s a very different situation. The best thing you can do is demonstrate that you’re taking responsibility and making every effort to do the right thing.”

Tips for Smooth Manure Application
The old adage that ‘an ounce of prevention is worth a pound of cure’ is true, especially when it comes to manure management.

“We don’t want to make mistakes when handling manure,” he says.

Although manure is an organic product that breaks down rapidly and does not last long in the environment, having a manure spill is disruptive, troublesome and costly.

Remember to look closely at fields this time of year before you apply manure, Arnold says.

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A temporary dam built in a corn field to stop swine from manure escaping after an equipment pumping failure.
(Glen Arnold)

“Because of our clay content in our soil, we’re going to have a lot of cracks,” he says. “We use tillage to disrupt those preferential flows, the worm holes, the cracks in the soil, crawdad holes, and those types of things.”

He also urges producers to understand the tile structure in the field where manure is being applied. Check the weather forecast before applying manure, and of course, apply manure at the proper rate.

“Farmers live as close to their hog buildings as anyone in the community,” Arnold says. “The same groundwater and surface water that their families drink is the water we all depend on. Pork producers want to do right because they hope their children and grandchildren will remain on the land and be part of the farm’s future. Protecting water is not only about farming responsibly — it’s about safeguarding our own families and neighbors.”

Cheryl Day, Ohio Pork Council executive vice president, says producers are already doing a responsible job managing nutrients, but no one can afford complacency.

“Every decision we make on manure handling and application matters,” Day says. “One mistake can set back the progress our industry has made and risk both water quality and community trust. Stewardship isn’t optional — it’s our responsibility, and it must remain our highest priority.”

No one plans for a spill, but planning for the unexpected makes all the difference. Farmers who know their tile maps, watch the forecast, and have response plans ready are protecting more than their farms — they’re protecting their communities.

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