Times change quickly. Fifteen years ago, a standard 2,400-head barn that cost $600,000 now requires aninvestment of nearly $1 million, points out Brad Eckberg, account executive at MTech Systems. With much of the U.S. finishing capacity built in the late 1990s and early 2000s reaching the end of its lifespan, the need is growing for expensive mechanical and structural overhauls.
“If you have an aging facility and want to do some remodels, I think there’s definitely a need for good space out there,” Randy Kuker, director of swine production for The Equity, explained during the recent State of the Pork Industry Report. “Where your challenge is going to be is if your facility is in an area where it’s surrounded by other pigs and has a lot of disease pressure, the value you’re going to get from integrators or even independent producers that want to use your facility is not going to be very high.”
With what he’s “hearing in the countryside,” porcine reproductive and respiratory syndrome (PRRS) and porcine epidemic diarrhea virus (PEDV) have been major issues brought up by people looking for spaces. Too much disease in an area is just too hard to manage.
“Health is king,” Eckberg agrees. “But ultimately, success in the wean-to-finish barn comes down to feed conversion and feed cost per pound of gain. Feed represents about 55% to 65% of the total cost of the pig, so keeping inputs low matters.”
However, he’s quick to point out that people in the barns at the slat level are key to making sure inputs stay low. For example, making sure no out-of-feed occurrences happen, keeping pens appropriately stocked and reducing stress on pigs that are being marketed can make a big difference.
Eckberg and Kuker joined Adam Annegers, JBS sow farm manager, and Cara Haden, DVM, director of animal welfare and biosecurity with Pipestone, on the April 2026 State of the Pork Industry Report. They share tips for contract hog growers to consider this spring.
1. Focus on the first 48 hours.
The transition from the sow farm to the wean-to-finish barn is the most vulnerable time. Success depends on preventing dehydration and ensuring pigs find water and feed immediately.
For Annegers, spending time in the wean-to-finish barns recently has helped him gain a better perspective of the downstream cycle. He believes communication is key.
“Each group of pigs is going to be a little bit different from the last group whether that’s due to health status, diet change or a treatment plan,” he says. “Review the health document with that grower on the group of pigs that’s coming prior to their arrival.”
Make sure the barn is ready to receive pigs from the temperature to ventilation to having the right diet ready to go, he adds.
“The most important thing to do when the pigs arrive is to make sure the pigs don’t get dehydrated,” Annegers says. “They’re used to having mom’s milk right there available to them, so making sure they find water and get started. Have the mats ready for mat feeding multiple times a day. And don’t just throw feed on the mat; get the pigs up and moving.”
2. Better biosecurity equals better production.
Disease management remains one of the most significant operational risks for all pig farmers, contract growers alike. Kuker says he has heard of three sow farms in the past few weeks that have experienced outbreaks of porcine reproductive and respiratory syndrome (PRRS).
“From what I’m being told, it’s a pretty bad one,” Kuker says. “High mortality, high abortion rate and then those pigs end up in the finishers. It’s very frustrating for those growers because it doesn’t seem like any antibiotic strategy is doing the pigs much good. It’s rather disheartening.”
He says it’s resulting in the producers and pig owners adding a lot of cost to manage with very few results.
“There’s not much the growers can do,” Kuker says. “The ones who end up getting those pigs just have to deal with it. The veterinarians have a good plan to transition those sows back to healthy pigs, but it’s hard when you know that group of pigs you’re getting is going to be a challenge, take a lot of work and not get anywhere close to the results you want.”
The Actinobacillus pleuropneumonia (APP) break from a couple years ago really opened producers’ eyes to ‘Oh, wow. We’re actually moving stuff around in grow-finish on people and equipment,’ Haden says. She believes as the industry moves toward disease elimination with the National Swine Health Strategy, the pressure will increase on grow-finish sites to do the same.
The better biosecurity is in your barn, the better your production will be, Haden adds. In a recent cost of disease project funded by Boehringer Ingelheim and the Swine Health Information Center, they’ve been doing some testing and biosecurity scoring to help determine production impact.
“We’re starting to see some very clear ties between better biosecurity and better production,” she says.
Eckberg says that it’s not hard to see how better biosecurity will also improve key performance indicators.
“Think about it – I’ve got healthy pigs so from a cost standpoint, I’ve got fewer medication costs,” Eckberg says. “I’ve got lower mortality so my labor retainment is higher. I’ve got improved average daily gain because they’re not sick. You name the metric – across the board – production will be better because of better biosecurity and better health.”
3. Look into manure as a strategic asset.
Manure is no longer just a byproduct; it is a significant revenue stream, Kuker says.
“We’re seeing a shift, especially with guys that were looking at expanding their operations or adding another facility, to look into ways to create more revenue from manure,” Kuker says. “Depending on your situation, if you’ve got a neighbor or somebody who wants that manure, we’ve got some people benefiting in the $3 to $5 range per pig space from it. On a 4,000-head site, that could generate $20,000 a year in income for that barn owner.”
Kuker says he is also hearing more and more talk about manure technologies. At a recent grower meeting, he learned about a manure separation process where solids are separated from the liquid. Then, the liquid can be set up to go into a planter for more precise and concentrated manure treatment.
“They are looking at 30 gallons per acre on that application and sometimes seeing an 18-bushel increase in yield by using that specific treatment,” he says. “We also heard about a farmer over in Indiana who was willing to pay $1 a gallon and wanted a million gallons of this stuff. There are definitely opportunities out there on the organic side for this fertilizer. And with the current prices where they are, I think you’re going to see more of this by people looking to branch out in their operations.”
4. Boost truck biosecurity.
“It feels like we control everything at the sow farm, we’re talking about improvements in biosecurity at grow-finish sites, but then we’ve got this black box of transport that’s often not something that we manage,” Haden points out. “A lot of times, it’s a third-party vendor and it’s out of our control.”
Washing and properly drying trucks is not an easy job, she says. In fact, it’s a big ask to get a truck and trailer perfectly clean every time.
“There are a lot of things that have to go right to get that done perfectly,” Haden says. “How do we verify that on a regular basis? How can we make sure every single trailer comes out clean?”
She believes truck audits and verification are a gap in the pork industry that needs to be focused on moving forward to be successful.
Watch the full report here.
